1. Establish a complete quality management system
The enterprise must establish a complete quality management system and clarify the goals, principles, methods and processes of quality management. This includes the formulation of detailed quality manuals, procedure documents, operating instructions, etc., to ensure that each link has rules to follow and can be verified. At the same time, a special quality management department or position should be established to supervise, inspect and evaluate product quality to ensure the effective operation of the quality management system.
2. Strengthen raw material inspection and screening
Raw materials are the basis of product quality. Therefore, strengthening raw material inspection and screening is an important part of improving the product quality of Coral Fleece Fabric. Enterprises should strictly control the raw material procurement channels and select suppliers with good reputation and stable quality. Before the raw materials are put into storage, strict physical and chemical performance tests should be carried out to ensure that the raw materials meet the production requirements. For unqualified raw materials, they should be returned or processed in time to avoid them from entering the production process.
3. Optimize the production process
The optimization of the production process is the key to improving product quality. Enterprises should reasonably design the production process according to the characteristics of Coral Fleece Fabric to ensure that each link can reach the best state. For example, in the spinning and weaving process, the twist and strength of the yarn should be controlled; in the process of napping and shearing, the equipment parameters should be adjusted to ensure the density, length and uniformity of the fluff. At the same time, the management of the production site should be strengthened, the equipment should be kept clean and tidy, and the pollution and errors in the production process should be reduced.
4. Implement strict process control
Process control is the guarantee for improving product quality. In the production process of Coral Fleece Fabric, enterprises should implement strict process control and conduct real-time monitoring and detection of each link. For example, in the weaving process, the operation status of the loom and the quality of the cloth should be checked regularly; in the process of napping and shearing, the changes in the fluff should be observed at any time and the equipment parameters should be adjusted in time. In addition, a production record and quality traceability system should be established to ensure that each product can be traced back to the specific production link and the person in charge.
5. Strengthen finished product inspection and testing
Finished product inspection and testing are important means to ensure that product quality meets the standards. Enterprises should formulate detailed finished product inspection standards and test methods, and conduct comprehensive inspections on various indicators of Coral Fleece Fabric. This includes appearance quality (such as color, pattern, suede flatness, etc.), physical properties (such as tensile strength, tear strength, abrasion resistance, etc.) and chemical properties (such as color fastness, formaldehyde content, etc.). For unqualified finished products, they should be reworked or scrapped in time to prevent them from entering the market.
6. Continuous improvement and improvement
Quality control is a process of continuous improvement. Enterprises should establish a quality improvement mechanism and encourage employees to put forward improvement opinions and suggestions. Through collecting customer feedback, internal audits, data analysis and other means, problems and deficiencies in the production process are discovered, and corresponding measures are taken to improve them. At the same time, we should pay attention to industry dynamics and technological development trends, introduce and apply new technologies, new processes and new materials in a timely manner, and continuously improve the quality and performance of products.